JOB SUMMARY:
The Automation & Controls Engineer supports TruStile’s manufacturing operations by maintaining,
programming, and optimizing control systems and automation infrastructure. This includes PLC/HMI
programming, troubleshooting machine-level controls, and collaborating on new automation initiatives. The
role acts as a technical escalation point for controls and electrical issues and plays a key role in improving safety,
reducing downtime, and modernizing processes across the plant.
RESPONSIBILITIES:
- Program, troubleshoot, and maintain industrial automation systems including Beckhoff, Allen-Bradley,
- and other PLC platforms.
- Configure and support HMI systems used in production equipment interfaces.
- Troubleshoot and modify systems involving VFDs, sensors, encoders, relays, motor starters, and
- electrical panels (up to 480V 3-phase).
- Support and improve safety systems such as light curtains, area scanners, and interlocks to ensure
- compliance with OSHA and NFPA 70E standards.
- Collaborate cross-functionally with Maintenance, Engineering, Quality, and IT teams to deliver
- automation and controls solutions aligned with operational priorities.
- Act as a subject matter expert and escalation point for plant controls issues and electrical downtime.
- Maintain a centralized repository of backup programs for PLCs and HMIs; document changes
- thoroughly.
- Support continuous improvement initiatives by implementing automation-based solutions that
- increase uptime, quality, or efficiency.
- Provide technical support for installation and commissioning of new equipment or automation
- upgrades, for various locations including Denver, CO and Northwood, IA.
- Develop and maintain training materials for electrical and controls development and assist in
- onboarding or mentoring of junior technicians.
- Adhere to all plant safety policies and participate in safety improvement efforts related to controls and automation.
SKILLS, EDUCATION, AND EXPERIENCE:
Required:
- 3+ years of hands-on experience in automation, controls, or electrical systems within a manufacturing environment.
- Strong working knowledge of PLC logic and troubleshooting (Beckhoff preferred; Allen-Bradley a plus).
- Experience reading and modifying electrical schematics, ladder logic, and panel layouts.
- Familiarity with configuring or troubleshooting automation hardware such as Light curtains, Area scanners, Encoders and sensors, and HMIs and touchscreens
- Electrical troubleshooting experience up to 480V systems (AC and DC).
- Comfortable working from elevated platforms and scissor lifts; certification required or obtainable.
- Working knowledge of NFPA 70E and OSHA standards for electrical safety.
- Strong analytical, communication, and documentation skills.
- Associate or Bachelor’s degree in Electrical Engineering, Industrial Automation, or a related field.
Preferred:
- Experience with WoodWOP or similar machining interface software.
- Exposure to TwinCAT or structured text programming.
- Familiarity with isolated networks and controls system data integrity best practices.
- OSHA 10/30 certification.
- Experience training others or supporting technical development programs.
EQUAL OPPORTUNITY EMPLOYER:
- Must work well within a diverse workplace, handle challenges that arise with respect.
- This job posting is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities of the employee. Accommodation may be made to enable an individual with a disability to perform the essential functions of his/her position.
ADDITIONAL NOTES:
This role offers the opportunity to contribute meaningfully to TruStile’s continued investment in automation and plant-wide reliability. Candidates with a proactive, solutions-oriented mindset and a desire to grow within a high-performing team are encouraged to apply.
$81,000 - $101,00
